Eisenmann individually designs the dry separation system for the process and plant layout to achieve an optimum separation performance with the minimal energy and material input.
Dry Separation Systems
Simple cleaning & reliable separation of overspray in paint shops with dry separation system
During spray painting, a loss of paint material cannot be completely avoided. Reliably capturing and disposing of this overspray requires the use of efficient technology. This is because the effective removal of paint mist from the air increases the long-term production reliability of painting systems. This creates long-term value stability.
Dry separation in paint shops for excellent and efficient coating processes
Reliable overspray separation is crucial for process stability, air quality in the booth and for the cost-efficiency and environmental compatibility of the overall painting system. Dry separation in painting systems includes all systems for separating paint mist and particles from the process air. Overspray is removed in several filtration stages during spray painting.
Dry separation systems make it possible to remove excess paint material from the air without water and chemicals and with low energy consumption. Overspray that has been separated and bound in this way can be safely disposed of. Dry separation allows for efficient air flow recirculation, as the condensation stage is omitted.
Eisenmann develops and constructs reputable solutions for dry separation in industrial painting systems. The first modular E-Cube systems have been in production since 2015 and reliably remove overspray from the process air. The E-Cube system is characterized by a high separation efficiency, low operating costs and easy handling.
The E-Cube filter enables high separation rates and capacities thanks to its cubic, modular design and energy-efficient air flow systems. The E-Cube is a one-way filter and can be reused in its design as an E-Cube RE as a regenerable filter module. The E-Cube system can be integrated into new painting systems and during modernization of existing systems, and operated safely by means of reliable round-the-clock electronic monitoring. The filters of the E-Cube system can be changed during the painting process.
This means that the separation technology, which is individually tailored by Eisenmann, significantly contributes to a clean and sustainable coating process.
Simple, sustainable, efficient:
Our E-Cube filter system
Experience E-Cube - now in the app
Experience E-Cube's advanced filtration technology and ease of use.
How to use the web app on your desktop:
- Open the app via this link.
- Explore the system like in a CAD application.
Download navigation guide to the web app
How to use the app on your mobile device:
- Open the navigation guide to go straight to the app store.
- Download the app and discover the system in augmented reality.
Download navigation guide to the mobile app
E-CUBE
Easy-To-Use And Environmentally Friendly Overspray Removal Technology
For the collection and disposal of excessive overspray from spray painting, we offer the modular dry separation system, E-Cube. The cubic filters are made from over 80% recycled materials. Sophisticated filter technology separates paint mist from the air without chemicals, water or other additives. The continuously optimized filter architecture is highly efficient, conserves resources and is extremely easy to use. E-Cube can be applied in any wet paint scenario, making it an economical alternative to Venturi wet paint scrubbers.
RE-CUBE
Upgrade To a Regenerable Filter System
The Re-Cube filter is a reusable filter designed for the E-Cube system. The goal is to reduce the resources required for filtration while simultaneously harnessing the energy content of the filled filter. The reduction in consumables aligns with the goal of maintaining a clean process. The method of regenerating the Re-Cube through pyrolysis allows for preserving all the benefits of the E-Cube system while achieving additional objectives. This approach holds the promise of further reduced operating costs, an improved CO2 footprint, and increased resilience in the coating process by minimizing the number of outsourced processes. This exemplifies how modern, future-oriented paint overspray removal technology operates in systems of all sizes.
Eisenmann dry separation technology: Your benefits at a glance
Dry separation is a key component of modern painting systems. Eisenmann does not develop separation systems as individual components but as an integrated part of the overall painting process. The aim is to reliably remove overspray and reduce operating costs while complying with environmental requirements and ensuring long-term production reliability through simple handling.
Individual design for each painting system
High process reliability and stable air quality
Eisenmann dry separation systems ensure constant air conditions in the paint booth and thus contribute to reproducible coating results and reliable plant operation. The expansion chamber enables the E-Cube system to react very robustly even if multiple filters are full.
Resource-efficient filter technology
Dry separation is carried out without water and without chemical additives. The E-Cube system actively monitors each filter, allowing for the optimization of consumables, energy requirements and disposal costs.
Low operating costs and easy maintenance
The simple design of the E-Cube system means low maintenance and cleaning costs for the operating company over the entire service life of the painting system. The filters are replaced during painting operations without specialist safety equipment.
Sustainable and future-proof solutions
The filters are made of recycled material, can be used as disposable or reusable filters and are particularly efficient due to their optimized air flow. Eisenmann offers a reliable and resource-efficient solution for dry separation.
Frequently asked questions
about dry separation in paint shops
What is dry separation in paint shops?
Dry separation refers to processes in which overspray and paint mist are removed from the process air without water.
Why is dry separation important in paint shops?
Dry separation can reduce maintenance, energy consumption and disposal costs. Since no water is used in the process, there is no need for water treatment or consumption. The absence of water also reduces the risk of unwanted biotics.
What are the advantages of dry separation over wet scrubbing?
Unlike water-powered systems, dry separation systems do not need to be treated with pesticides. Dry separation systems require no water or chemicals. This reduces operating costs, maintenance costs, environmental impact and disposal costs. In addition, dry filter systems are easier to maintain and can be flexibly integrated into existing systems.
Where is dry separation used?
Dry separation systems can be reasonably implemented in all wet paint applications in industrial paint plants.
Can dry separation be integrated into existing painting systems?
Yes. Modern dry separation systems are modular and can be integrated into new systems or used to upgrade existing painting systems.
What is the E-Cube system?
The E-Cube System is a two-stage dry separation system developed by Eisenmann for 24/7 operation. Either the disposable E-Cube or alternatively the regenerable RE-Cube can be used as the 1st filter stage. The 2nd filter stage consists of two integrated pocket filters in the standard version in F7.
What is a regenerable filter system?
Regenerable filter systems enable the reuse of filter material by means of thermal or mechanical cleaning. This saves resources and reduces operating costs.
For which industries is dry separation from Eisenmann suitable?
The Eisenmann E-Cube system is suitable for all industrial wet painting processes with strict requirements for cleanliness, efficiency and environmental compatibility. It is used in applications in the metal, plastics and aluminum processing industry
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collaboration with you!
Do you have any further questions or would you like to receive more details? We will be happy to assist you.
